TX Mold is an industry leader in the insert molding service sector, having been around since 1998. The one mission we have is to provide cost-effective manufacturing solutions for various manufacturers in the same product line.
We have clients spread out worldwide, more proof of the quality of our mold products. We serve a wide range of industries from Furniture, Home Appliances, Baby Products, Automobiles, Warehouses and Storage, and Buckets. We are expanding our global network to reach more clients in new places.
At TX Mold, insert molding is a core process that we use to create all kinds of products for our varied clientele base.
Choosing to work with us opens you to a number of benefits, and some of these advantages include the following.
Insert molding is defined as a variation of injection molding techniques that involves the insertion of a metal part into a mold before the actual injection molding. This insertion can be done manually or by an automated process through the use of a robotic arm. Once the insertion is completed, the mold is closed, and plastic is molded over the insert to transform the different parts into a single component.
Insert molding doesn’t follow a certain standardized method; there are many ways that one can approach the process and make it work best for their needs. You can use it for simple designs like making electrical insulations to more complex designs that are used in advanced manufacturing processes like the automotive and aerospace industries.
What makes insert molding such a handy option is the fact that it eliminates the need to use extra parts just to join other parts when you need to form a single component. It is a cheaper and firm securing method that ensures there are no structural weaknesses in the joints, something that usually causes problems for other forms of joints.
Molding production through this method also cuts down the labor and energy costs as you are effectively handling a job that could have needed the production of many items by many hands using a lot of electrical energy in the process. In a way, it is a cost-effective technique that not only gets things done at twice the speed but halves the expenses that go into the entire production line.
The insert injection molding process is a pretty straightforward process that takes place through four distinct phases.
When it comes to inserting molding, precision is everything because the end product depends on that more than any other thing. The precision has to begin from the very top with the camping process to the ejection point. It is for this reason that there’s a lot of investment that goes into setting up the insert molding infrastructure.
At TX Mold, we always try our all to ensure that nothing that comes off our assembly line is defective. We have invested in advanced molding technologies in combination with state-of-the-art machinery that ensures there’s very little room for errors. We also have a team of qualified designers and engineers who work together to bring concepts to life no matter how complex they may be. We understand that the designed products we mold are used in industries that value safety and performance above everything else, and that’s the reason why we value precision.
There are a number of options when it comes to inserting molding materials that are used in the injection molding process. The choice of material used is guided by factors like the nature of the end product, the cost of production, and the availability of the raw material in question. The most notable ones that are used widely in the manufacturing industry are the following.
Insert Injection mold products are utilized in both the domestic and commercial spaces in varying ways. The following are some of the notable plastic insert moldings.
Let’s get started on your new project!